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Installation errors

Inexpert installation or removal of a fuel pump can result in damages to the seal, housing or to electrical or fuel connections.
 

Tightening without counter-tightening

In type E2T and E3T toothed ring pumps, the mating component is often not countertightened against the pump housing when the fuel connecting line is tightened. This causes the entire pump cover to turn together with the connections in the housing. Consequently, the sealing ring beneath the cover is squashed. The twisting of the pump system often displaces or damages the O-ring that seals the housing from the cover. The pump then leaks from the flanged edge.
 Twisted pump cover  There are markings on type E2T and E3T fuel pumps. These markings must be opposite one  another. If they are not, the pump has been inexpertly handled and has been damaged as a  result.
Twisted pump cover There are markings on type E2T and E3T fuel pumps. These markings must be opposite one another. If they are not, the pump has been inexpertly handled and has been damaged as a result.
Note:
When the connecting line is tightened, the lower hex nut of the fuel pump must be counter-tightened, as otherwise leaks can occur in the fuel pump.

Attention:
Leaky fuel pumps increase the risk of fire!
All fuel pumps undergo quality controls and function checks at the factory before delivery. Damages such as these could only have occurred later as the result of improper handling.
Incorrect installation:  Tightening without counter-tightening
Incorrect installation: Tightening without counter-tightening
Correct installation:  The lower hex nut of the fuel pump must be  counter-tightened
Correct installation: The lower hex nut of the fuel pump must be counter-tightened

Contact corrosion

Incorrect installation or retrofitting can entail the use of material combinations that encourage contact corrosion. For example, the pump housing (aluminium) should not come into contact with galvanised surfaces.

If zinc-coated steel clips without insulation are fitted directly to the aluminium body of the pump, for instance, and electrolyte (splash water) is present, contact corrosion may be produced. In the worst case, the pump body can leak due to pitting corrosion.

Attention:
Leaky fuel pumps increase the risk of fire!
Contact corrosion due to incorrect material combination
Contact corrosion due to incorrect material combination