Troubleshooting in exhaust gas recirculation system on Otto and diesel engines
What is exhaust gas recirculation? Why is exhaust gas recirculated and how does this affect pollutant emissions? Which components are fitted in the EGR system? Find the answers here.
Exhaust gas recirculation is only activated at defined operating points. On petrol engines this is normally the case above idling and up to upper part load, on diesel engines up to approx. 3000 rpm and medium load.
- Air filter
- Air mass sensor
- Throttle valve/control flap
- EGR valve (in this case:pneumatic)
- Electropneumatic pressure transducer
- Lambda probe (Otto)
- Catalytic converter
|EGR at a glance
(all injection types)
|Nitrogen oxides -50%
Less hydrocarbons emitted
Less noise emitted
|Nitrogen oxides -40%
Fuel consumption -3%
|Nitrogen oxides -50…60%
Fuel consumption -2%
|Max. 50% (with stratifi ed charge)
Max. 30% (with homogenous operation)
|EGR cooling is required for vehicles
with higher weight class
|EGR cooling under discussion
|High EGR rates at high load
Components of exhaust gas recirculation system (EGR)
It is added either at the exhaust manifold or at the intake air system, or it is located in a heatresistant exhaust-gas pipe which connects the exhaust manifold to the intake air system. Pneumatic EGR valves are actuated by way of vacuum via electromagnetic valves:
On basic systems with an electric switchover valve, the EGR valve only has an open-close function.
On systems provided with an electro-pneumatic pressure transducer (EPW), the EGR valve is infinitely adjustable.
The vacuum is taken from the intake manifold or generated by a vacuum pump. Electric or electromotive EGR valves are actuated direct by the control unit and no longer need any vacuum or solenoid valve.
EGR valves on diesel vehicles have large opening cross-sections because of their high return rates.
01: Pneumatic EGR valve
02: Pneumatic EGR valve with position detection
03: Electric EGR double-seat valve
On EGR valves in petrol engines, the cross-sections are considerably smaller.
04: Electric EGR valve with connection to the coolant circuit
05: Pneumatic EGR valve
06: Electric EGR valve